Turnkey Solutions

Who says machinery can’t be exciting? At Cap Coder, we build full turnkey production lines that work harder and smarter for your business. From filling and capping to labelling and robotics, every element is seamlessly integrated for efficiency and reliability.

We don’t just supply equipment, we design, install, and optimise complete, tailored solutions. With decades of experience, and trusted in-house expertise, we make automation simple, smart, and effective.

Cap Coders Micro Mono, A Semi or Fully Automatic Modular Filling & Capping Machine

Turnkey Production System

Why settle for a few machines when you could have a complete production line running like clockwork? Our turnkey solutions automate every stage of your filling and packaging process, seamlessly combining our own equipment with industry-leading partners’ machines. From bottle rinsers to high-tech robotics, we integrate it all with precision and expertise.

Whether you operate in the life sciences and need ultra-accurate, sterilisation, and verification, or you’re a candle maker looking for hot filling, labelling, and palletising, we’ve got the know-how to design, install, and train your team on a production line that simply works.

With Cap Coder, your production line isn’t just automated, it’s optimised, reliable, and a little bit clever too.

12-month warranty badge.

Our machines come with a comprehensive 12 month warranty on parts and labour.

Dollar sign icon representing cost or pricing.

Streamline production and keep both time and cost in check.

Bar graph with gear icon representing performance or efficiency.

Reliable machinery that helps you get more done, faster.

Helpdesk support person icon.

One expert on your side, so you’re never left chasing answers.

Orange pill bottles moving along a factory production line.

Why Automation Is the Next Step for Your Production Line

  • No More Bottlenecks: Smooth, continuous production without manual slowdowns.
  • Accuracy Every Time: Consistent filling, capping, and packaging at scale.
  • Reliable Performance: Consistent, high-quality output, ensuring your production line runs smoothly.
  • Boost Efficiency: Streamline tasks, maximise output, and reduce manual labour and waste.
  • Scalable Output: Increase production without increasing overheads.
  • Flexible & Adaptable: Flexible production that adapts to new products and grows with your business.

Your Production Line in Motion

Big output, small footprint. This video shows a complete turnkey system in action. A twin back-to-back production line that’s also ATEX Zone 2 rated for safety.

Each line features a Mini Mono Automatic Filling and Capping Machine, with Line 1 also fitted with a labeller. Both lines are supported by bulk loading and collection rotary tables.

The result? Twin product production in a surprisingly compact footprint. Just 4.45m x 6.5m (a touch under 11 m²).

At Cap Coder, we can integrate any of our machines into a complete production line, from simple inline fillers to large monobloc systems. Because every machine we build is PLC-driven, they can do more than just run in sequence. They can communicate intelligently, sharing real-time data across the line. This means your equipment isn’t limited to basic start/stop commands. Instead, you can unlock features like data exporting, validation, and full traceability, making your production line not only automated, but truly smart and connected.

Want to learn more? Explore our range of in-house machinery and speak to the team. One of our experienced sales engineers will be happy to help design the right packaging production line for your business.

Cap Coders Micro Mono, A Semi or Fully Automatic Modular Filling & Capping Machine

Why Leading Brands Choose Cap Coder

  • Built to Last: Production lines that are reliable, economical, and made to endure.
  • Expert Engineering: We know our machines inside out, and third-party equipment too
  • Trusted Partnerships: For the tech we don’t build, we team up with our proven partners.
  • Smart Integration: We don’t just connect machines, we make them communicates seamlessly.
  • Scalable Output: Increase production without increasing overheads.
  • No Guesswork: Every system comes with clear, detailed documentation.

Smart Leasing Options to Suit You

Investing in new machinery doesn’t have to be all upfront. Our tailored leasing options give you the flexibility to spread the cost of your equipment over manageable monthly payments, making it easy to get the machines you need, when you need them.

Flexible Financing Options for Your Business:

  • Flexible Payment Options: Spread the cost of your equipment without affecting your day-to-day operations.
  • Quick Access: Get the machinery you need sooner, without waiting for lengthy approval processes.
  • Simple and Transparent: Fixed monthly payments mean no surprises and easy budgeting.
  • Optional and Convenient: Leasing is just one way to get started, choose the approach that works best for your business.
  • Tax-Efficient: Leasing often comes with UK tax advantages, with payments up to 100% deductible.

Equipment to Power Your Production

Machine labelling bottles, jars, and containers of various shapes on a production line.
Labellers

Ensure every product is finished to perfection. We offer a range of labellers to suit bottles, jars, and containers of all shapes and sizes.

Conveyor system moving products efficiently along a factory production line.
Conveyors

Move products efficiently across your production line. Our conveyors integrate seamlessly with existing machinery.

Heat-sealing machine applying precise seals to products on the production line.
Heat Sealing

Activate glue or seal products with precision. Our heat-sealing systems are reliable and fully compatible with your line.

Hot filling machine accurately filling jars and containers with liquids or semi-solids.
Hot Filling

From jams and waxes to sterilised liquids, our hot filling solutions are designed for accuracy and safety.

Robotic arm automating picking and placing tasks on a production line.
Robotics

Automate repetitive tasks with precision. Our robotic systems handle picking, placing, and other high-volume operations.

Palletising machine stacking finished products efficiently for storage or shipment.
Palletisers

Simplify the final stage of production. Our palletisers organise and stack products efficiently for storage or shipment.

Bottle rinsing machine cleaning containers for food and beverage production.
Bottle Rinsers

Ensure clean, safe containers. Our rinsing solutions prepare bottles for filling, meeting food and beverage hygiene standards.

Inline check-weighing machine ensuring accurate product weights on the production line.
Check Weighing

Maintain product accuracy with inline check weighing, integrated seamlessly into your production process.

Inline metal detection machine identifying and removing ferrous contamination.
Metal Detection

Protect product quality and safety. Our inline metal detectors identify and remove ferrous contamination before packaging.

Powder filling machine dispensing precise portions into containers.
Powder Filling

From bulk powders to precise portions, we provide filling solutions that integrate fully with your line.

Bottle sorting machine automatically organizing bottles for smooth production.
Bottle Sorting

Automatically organise bottles for smooth processing. Our sorters handle high volumes without errors or jams.

Machine applying cartons and sleeves to products for professional packaging.
Cartoning & Sleeving

Give products a professional finish. We supply machines for cartons, sleeves, and packaging that impress.

Shrink-wrapping machine securing products with protective film on the production line.
Shrink Wrapping

Simplify wrapping and protection. Our shrink wrappers save time and ensure a clean, secure finish, including bar code validation when required.

CC1160 Automatic Filling & Capping With Wrap Around Labeller designed for vials also includes bar code validation.
Filling & Capping

As specialists in filling and capping, our in-house machines deliver accuracy, speed, and reliability for all product types.

Ready to Boost your Productivity

Get in touch today and one of our friendly sales engineers will be in contact shortly.

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