CC1160 Monobloc
Our flagship model, the CC1160 is the completely bespoke automatic production machine designed to your specifications.
The CC1160 is more than just a machine, its a proven solution for complex needs suitable for all industries and fitted with some of the most advanced technology on the market.
Proven Performance, Bespoke Design, Unrivaled Reliability.
Our CC1160 automatic filling and capping machine, is designed to your product requirements. With this machines form factor and advanced electronics, multiple complex stations are possible, such as AI driven machine vision systems for level checking.
This machine is also perfect for complex products, such as pharmaceutical or life science products which often have multiple components in their assembly.
An example of this would be a life science product with a vial, plug and cap. The empty container would be automatically fed into the machine, sterilised via UV light, filled via a highly accurate peristaltic pump, the level checked with a confocal vision sensor, the plug would then be inserted and validated and finally the cap would be placed onto the vial and torqued down via our capping head whilst measuring the torque via a torques transduce. All data would be available for download and any products not validated at any stage would be rejected into a separate lane.
All of our machines come with a comprehensive 12 month warranty on parts & labour.
65 Bottles Per Minute
Up to 65 mm Diameter
Up to 250mm Height
Up to 64mm Diameter
Why the CC1160 is essential for your growing business?
Flexible Leasing Deals Available
Investing in new machinery doesn’t have to mean a large upfront cost. With our tailored leasing solutions, you can spread the cost of your equipment over manageable monthly payments—making it easier to preserve capital, manage cash flow, and access the latest technology without delay.
Why Choose Leasing?
- Preserve Working Capital: Keep your cash reserves free for other business needs while still acquiring the machinery you need today.
- Fixed Monthly Payments: Enjoy predictable costs with fixed payments throughout the term, simplifying budgeting and forecasting.
- Fast Access to Equipment: Leasing allows you to move quickly, so you can respond to market demand without long capital approval processes.
Tax-Efficient Financing
Leasing can also offer significant tax advantages for UK businesses. In many cases, lease payments are 100% tax deductible against profits, reducing your overall tax liability. This makes leasing not only a smart operational choice but also a financially efficient one.
Technical Specifications & Options
Cap & Bottle Dimensions
| Cap Diameter: | *Ø40mm |
| Bottle Height: | Up to 250mm |
| Bottle Width: | Up to 66mm |
| Cap & Bottle Shape: | Any shape considered. |
Machine Dimensions
| Height: | 1815mm* |
| Width: | 1126mm* |
| Depth: | 1126mm* |
| Base Weight: | 250kg |
| Working Height: | 900mm |
| Construction: | Aluminium extrusion with stainless steel covers and polycarbonate guarding. |
*Dimensions reflect the core chassis and not any additional equipment required.
Electrical Supply
| Supply: | 230v Single phase, supplied via BS 1363 13A Plug |
| Consumption: | 2.2kW |
| Controls: | Supplied with Schneider PLC & HMI. |
Pneumatic Supply
| Supply: | 8mm Push fit |
| Supply Pressure: | 5 Bar |
| Consumption: | Notionally 20 Litre/Min |
Machine Options
Infeed Rotary Table
Allows automatic bottle feeding into the starwheel. Simply place your bottles on the rotary table and watch the machine go!
Outfeed Rotary Table
Don’t need a labeller? Just want a simple outfeed? We have multiple sizes and types available.
Labellers
No bottle is complete without a label, so why not option a labeller? We have a great range on offer to suit your needs.
Conveyors
Need to get your product to another part of production? No problem we do conveyors too!
We can even integrate the controls into the CC1160’s HMI.
Peristaltic Pump
Looking to keep control of contamination and reduce cleaning time? Its on of a number of benefits to using a peristaltic pump. Powered by a servo motor for brilliant fill accuracy.
Gear Pump
Bigger fills? Look no further, our gear pumps will fill your products in no time. Driven by a servo motor to ensure accuracy on any fill volume.
Shut Off Nozzle
Don’t want your product dripping? Our compact shut off nozzle is the solution. With a range of nozzle & infeed sizes. This nozzle stainless steel is a perfect companion.
Diving Nozzle
Got a product that can splash? You need a diving nozzle, whether is top down fill or bottom up we have it all covered.
Crimp Head
Lets crimp! Some caps require crimping rather than being screwed. Perfume bottles is a great example. Swap out the torque head for a crimp head.
ROPP Head
The Micro Mono is so flexible it can even fit an Roll-On Pilfer-Proof head in for those bottles that need it. Just like small wine bottles.
Torque Transducer
Need a calibrated torque reading? We regularly integrate torque transducers into our torque head. Great for pharmaceutical industry.
Hopper Elevator
Who’s wants to run out of caps feeding there machine. Not us, that why we supply hopper elevators for additional capacity on your automatic line.
Machine Vision Systems
With ever increasing validation requirements in many sectors, we offer AI driven machine vision system to validate process stages such as fill volume confirmation.
OCR & Barcode Readers
Whether its validating the coding is correct on label printing or tracing products through there journey on the production line, OCR & Barcode readers are here to validate that data.
Layouts & Diagrams
A Typical Multi-station CC1160 Automatic Filling & Capping Layout.
This layout shows a designed built for the life science industry to process testing vials. The vials are bulk loaded onto the bowl feeder which orientates and feeds them into the machine. The CC1160’s next station then fills the vials to incredible accuracy, +/- 50 Micro liters and then checks the fill level using a machine vision system. Caps are also bulk loaded into there own bowl feeder and fed into the machine, where they are place onto the vial and pre-started. The next station twin MKVI Torque heads tighten the caps to a specific torque whilst measuring the applied torque using torque transducers. Cap presence is then verified a final time before vial is dispatched to the labeller, where a label is affixed, coded and then validated with OCR. At all times the machine records the validation status of each vial and if at any stage fails validation it is then marked as failed and distributed onto a reject line and not contaminate the successfully validated products.
At Cap Coder we know it’s all down to the detail, that’s why we provide machine layouts at point of quotation if you require, free of charge. These help you understand the machine dimensions and potential ancillary equipment location.
Need a site visit? We can arrange one of our experienced sales engineers to meet you on site to discuss your vision and requirements.
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Ready to Boost your Productivity?
Get in touch today and one of our friendly sales engineers will be in contact shortly.